Fertilizer plant being built

Fertilizer plant being built

At least one local company is not being stifled by a slowed-down economy.
The Dell Rapids Coop Grain is constructing a new dry and liquid fertilizer plant to store bulk fertilizer.
“This allows us faster service to farmers,” said Mark Lee, general manager of Dell Rapids Coop Grain. “We can get to the farmer quicker and we don’t have to wait to fill trucks.”
Todd Brown, who farms west of Dell Rapids, said farmers have a 10-day window to apply the fertilizer. “The fertilizer plant is going to be more helpful to the farmer,” he said. “There is a short time span for spring planting and the fertilizer needs to be applied right before planting. Any speed and capacity with fertilizer application is going to be very helpful to us.”
Mike Wolles, who also farms west of Dell Rapids and is a member of the coop board, said this conveys the message the coop is firmly committed to the fertilizer business for the future. “Crop fertility is going to be more important as farmers continue to find ways to increase yields on their land,” he said. “This commitment is just one more way to help the farmers meet their goals.”
The first six months of 2009 the Coop has seen increased income compared to past years. “The reason for the success is that the farmers have been very supportive,” Lee said. “Without their support, like any other business, we would slowly fade away.”
The new plant will hold 4,000 tons, which is two times larger than the current fertilizer plant. The new 21,000 square foot building replaces one that was built in the 1960s and will be constructed near the West Quarry plant in Dell Rapids. It will also include new technology and will store more fertilizer.
The plant is being built on a piece of property in the Mergen’s Addition. The addition was replatted and included a lot 7, allowing the coop to purchase that piece of property. The Dell Rapids Planning and Zoning Commission and then the Dell Rapids City Council approved rezoning the lot from general business to general industrial, as well as approving a conditional use permit to build the fertilizer plant.

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What is fertilizer and why do plants need it?

In order for a plant to grow and thrive, it needs a number of different chemical elements. The most important are:

* Carbon, hydrogen and oxygen - Available from air and water and therefore in plentiful supply
* Nitrogen, phosphorus, potassium (a.k.a. potash) - The three macronutrients and the three elements you find in most packaged fertilizers
* Sulfur, calcium, and magnesium - Secondary nutrients
* Boron, cobalt, copper, iron, manganese, molybdenum and zinc - Micronutrients

The most important of these (the ones that are needed in the largest quantity by a plant) are nitrogen, phosphorus and potassium. If you have read the articles How Cells Work and How Food Works, you have heard about things like amino acids, cell membranes and ATP. Nitrogen, phosphorus and potassium are important because they are necessary for these basic building blocks. For example:

* Every amino acid contains nitrogen.
* Every molecule making up every cell's membrane contains phosphorous (the membrane molecules are called phospholipids), and so does every molecule of ATP (the main energy source of all cells).
* Potassium makes up 1 percent to 2 percent of the weight of any plant and, as an ion in cells, is essential to metabolism.

Without nitrogen, phosphorus and potassium, the plant simply cannot grow because it cannot make the pieces it needs. It's like a car factory running out of steel or a road crew running out of asphalt.

If any of the macronutrients are missing or hard to obtain from the soil, this will limit the growth rate for the plant. In nature, the nitrogen, phosphorous and potassium often come from the decay of plants that have died. In the case of nitrogen, the recycling of nitrogen from dead to living plants is often the only source of nitrogen in the soil.

To make plants grow faster, what you need to do is supply the elements that the plants need in readily available forms. That is the goal of fertilizer. Most fertilizers supply just nitrogen, phosphorus and potassium because the other chemicals are needed in much lower quantities and are generally available in most soils. Nitrogen, phosphorus and potassium availability is the big limit to growth.

The numbers on a bag of fertilizer tell you the percentages of available nitrogen, phosphorus and potassium found in the bag. So 12-8-10 fertilizer has 12-percent nitrogen, 8-percent phosphorous and 10-percent potassium. In a 100-pound bag, therefore, 12 pounds is nitrogen, 8 pounds is phosphorous and 10 pounds is potassium. The other 70 pounds is known as ballast and has no value to the plants.

So why don't people need fertilizer to grow? Because we get everything we need from the plants we eat or from the meat of animals that ate plants. Plants are factories that do all of the work to process the basic elements of life and make them available to us.

To get more information on fertilizer and other related topics, check out the links on the next page.